Use of Compressed Air as Sterile Air

[vc_row][vc_column][vc_column_text]Sterile compressed air can be utilized both in the process as well as a conveying and control air. Its designation comes from the characteristic that the compressed air utilized must be sterile. This means that the compressed air must be free of propagating germs.

This requirement is specified everywhere where the operating standards for hygiene are particularly high. These are mainly the foodstuff and luxury food industries, pharmaceutical industry, chemical industry, packaging industry and medical technology. The reason for this is that bacteria, viruses, oil, water and dust can result in adverse effects in many areas for the product and will ultimately be responsible for causing health problems for the end user.

A sterile filter is mostly utilized in order to create sterile compressed air. In order to ensure that the sterile filter remains sterile, it must be sterilized at regular intervals with saturated steam. Another possibility is cleaning the compressed air with a catalytic converter.

Process safety is essential for retaining and inspecting the sterility of the compressed air because failure to comply with the requirements can lead to reduced product quality, to recalls of products and therefore damage for end consumption as well as for the corporate image. Associated financial losses must also be considered.

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What is a Medical Air Compressor?

[vc_row][vc_column][vc_column_text]A Medical air compressor is the main component of a Medical air system and a type of air compressor that transforms power into potential energy in pressurized air, usually found in medical facilities and medical air plants.

Medical air compressors as an essential part of Medical air systems, over time, has become a necessity for medical facilities all over the world. Unlike the other many types of compressors on the market, a medical air compressor is specifically designed to meet certain requirements in the medical world. As the name already suggests, medical air compressor systems typically supply medical air. Medical air is therefore not only a clean, compressed, dry, odorless air used to satisfy medical needs, it is also classified as a medicine.

Since medical air is considered a pharmaceutical product, medical compressed air systems, therefore, must meet statutory standards and requirements.

According to its mode of operation, there are different types of medical air compressors used in medical air systems:

  • Lubricated or Oil-less Reciprocating Compressors
  • Lubricated or Oil-free screw Compressors
  • Oil-free Scroll Compressors.
  • Oil-free tooth compressors.

Depending on local requirements different kinds of compressor technology may be used as a part of Medical air systems, which are considered as a Medical Device. Medical air systems usually consist of Medical air compressors, receivers and Medical air dryers and filters. Only at the outlet of such a system does compressed air become Medical air as a medicine.

Oil-less reciprocating compressors are single-stage or 2-stage, fixed-speed and oil-less compressors produced and packaged in a sound dampening enclosure. It is typically used in medical air systems when an intermitted cycle is most needed.

It is designed to keep oil out of the air stream and compression chamber. Medical air systems using oil-free medical compressors do not take the risk to mix residual contaminants to the medical air in case parts of Medical air dryers and filters fail.

Medical air systems consist of a clean copper piping that the medical air travels through into supply units like ventilators and respirators. Oil-less reciprocating compressors are considered to be cost-effective to install and maintain. Because of these advantages and optional noise reduction, most medical experts prefer it for smaller size hospitals.

Similarly, oil-free tooth compressors, also known as displacement compressors, keep the air enclosed in a chamber. There are self-regulating, cost-effective to maintain and operate quietly.

Scroll compressors consist of a stationary and moving scroll. The moving scroll rotates around the rotating scroll to compress the medical air, decreasing its volume and increasing the pressure.

Unlike the others, scroll compressors are typically small in size, operate extremely quiet and almost without any vibrations. They are known to operate in well duty cycles, and maintenance level for this type of compressor is significantly minimized. Because of the noise reduction, most medical experts prefer it beside oil-less reciprocating compressors.

What Are the Principal Applications of a Medical Air Compressor?

Hospitals the world over depend on medical air compressors for important end daily operational use. Medical air compressors system can be applied in the following areas:

  • Operating room: A surgeon relies on fully functional compressed air to keep patients comfortable, whether there is an emergency or not. A reliable source of pure air is a necessity in supplying air through filters to sedated patients under anesthesia or patients having difficulty in breathing. Contaminated moisturized air could put patients at risk, therefore the use of a medical air is mandatory.
  • Surgical Instruments: Medical tools used for puncturing, dissecting, and drilling highly depend on medical compressed air systems for functionality. Before, during and after surgical operations, these tools make the use of medical compressed air to be dried at constant intervals.
  • Medical Systems: Whether for supplying air to patients or anesthetic systems, the use of medical air through medical air compressors cannot be overemphasized.

For laboratory use, Industrial air compressors are fully utilized in the application of Helium recovery, gas and vacuum sealers, particle size analyzers, rheometers, viscometers, ION Chromatography, generators for Nitrogen, Oxygen, CO2 free purge air, Blood analyzers, chiropractic tables, Mammography X-Ray, Gas booms and many more.

Hence, it is important to install an industrial air compressor along with a medical air compressor.

In the area of medical tools maintenance, workbenches, trash cans, air filters need to be properly cleaned using compressed air that is connected to a technical air compressor installed as well.

Maintenance crew makes good use of technical compressed air for their tools needed to replace and repair hospital equipment. Service carts, emergency mattresses, and wheelchairs make use of technical compressed air to inflate their wheels.[/vc_column_text][vc_custom_heading text=”Suggested Products” use_theme_fonts=”yes” link=”|||”][/vc_column][/vc_row][vc_row][vc_column width=”1/2″][vc_single_image image=”863″ img_size=”full” onclick=”custom_link” link=”http://www.medair.com.pk/oil-free-compressors/”][vc_column_text]PureAir Medical Compressor[/vc_column_text][/vc_column][vc_column width=”1/2″][vc_single_image image=”933″ img_size=”full” onclick=”custom_link” link=”http://www.medair.com.pk/pumps-for-medical-ventilators-and-respirators/”][vc_empty_space height=”23px”][vc_column_text]Pumps For Ventilators[/vc_column_text][/vc_column][/vc_row]

London Hospital Leans On Lonate, Italy, Team to Deliver Needed Compressors, Fast

[vc_row][vc_column][vc_column_text]“Our employees in Lonate, Italy, raced to manufacture 26 Gardner Denver compressors for a London hospital in need,” said Enrique M. Viseras, vice president and general manager of our Industrial Technologies and Services, EMEIA business. “Their actions exemplify our values and illustrate true compassion and teamwork in a global time of need.”

Colin Mander, Ingersoll Rand’s European business line director, partnered with Richard Coar, group operations director of long-time distributor Ace Group of Manchester, England, to coordinate this large, rush order.

“The team worked tirelessly to get these machines built and delivered,” said Richard in a letter of appreciation. “The partnership between the ACE group and Ingersoll Rand will save people’s lives and I can’t praise your team and their exceptional effort enough; everyone should be very proud of what they have achieved.”

“I can’t even say I’m surprised,” smiled Enrique. “I’ve said it before and I’ll say it again—our people are the best. To the Lonate team—and all the others providing similar acts of exceptional service with compassion and selflessness—thank you.”[/vc_column_text][/vc_column][/vc_row]